Plant Design
TECHNOLOGY AND ADVANTAGES
The company has been working on a big dimension siderurgic site for 30 years dealing with pickling plants maintenance and also refurbishing of existing plants.This big experience has allowed our company to face other different industrial branches.
The so-called piping includes al systems of pipes and plants design, including collection, storage, ad transport of the different process fluids. Generally this piping is manufactured in plastic components as PP – Pe – PVC – PVC/C – PVDF – PRFV.
Thanks to the flexibility of our equipment and the materials we use,it is possible to operate in existing plants with divided operations , we can reduce significantly shutdown and lost production costs.
The high chemical resistance of the components we use is able to ensure long life to the equipment that is manufactured end/or modified following specific treatments for which it is designed.
our main areas of operation are:
chemical-petrochemical-siderurgic-textile-thermoelectric-incinerators-irrigation and water transport plants-pharmaceutical ad ecologic.
Applications
- Manufacturing and assembly of pickling lines, storage and transport plants of wastewater and chemical fluids;
- Manufacturing of plants and pipes in plastic materials as PE - PVC - PVC C - PRFV - PP- PVDF;
- Manufacturing of secondary containment and storage tanks of chemical process fluids;
- Supply and assembly of vertical and horizontal tanks connected to the piping;
- Manufacturing and assembly of savety screens on pressure systems;
- Manufacturing of specific components based on customer plans;
- Welding of large dimension pipes up to mm 500 PN 10 diameter;
- Piping Project engineering;
- Testing inspections for operating checkup.
Corrosion and abrasion coatings
TECHNOLOGIES AND ADVANTAGES
The applied coatings are designed especilly to resist in chemiclly contaminated ambients.They are based mainly on reinforced with carbon and Fluor resins ((PTFE, PFA, FEP, ETFE, ECTFE, MFA, PE, etc...)
particolarmente aggressivi, oltre i limiti di resistenza dei materiali tradizionali.
The extraordinry flexibility and the features of these resins can adapt to different types of industries, that handles very agressive products, that goes beyond usual resistance of the traditional materials.
The use of these resins allows the customer great savings because it substitutes high cost steels or alloys,and in terms of production reduces shutdowns times, and also preventing contamination of metallic elements, ensuring high quality of the finished product.
Where industry needs hig abrasion resistance, ceramic coatings based on fluorocarbon resins like PTFE, FEP, PFA provides very high performance on abrasion protection, much more elevated than in hard metal like for example stainless steel.Moreover, this application offers some features in avoiding build-up of dust and working rejects, providing ease of clean of the metallic surfaces and also ensuring a high quality of the finished product.
APPLICATIONS
- Manufacturing of corrosion coatings for concrete with bisphenolic and vinylester coatings with glassfiber reinforcement;
- Antiacid rubber coatings with carbon tiles;
- Corrosion protective paintings with thickness check;
- Sandblasting of metallic surfaces and mechanical parts;
- Ceramic reinforced castings with high erosive resistance for centrifugsl pumps and rotating equipment;
- Hydroblasting;
- Protective coatings.
Manufacturing of Components
TECHNOLOGY AND ADVANTAGES
Working of plastic materials offers a very large range of applications in the industrial, civil and militaryfield, because the manufacture of specific plants components is easily possible.
In this section is included the manufacturing of special parts obtained from plastics sheets like PP – PVC – Pe – PVDF – metacrilate – polycarbonate, etc...
Working withcomposites materials in PRFV (reinforced with fiberglass /carbon and kevlar ) offers a wide flexibility to manufacture various components.
Our workshop, providing specific equipment, is able to ensure the production of components which can be only one piece, small quantitites and also large quantities.
APPLICATIONS
- Manufacturing of secondary containment and storage tanks of chemical process fluids;
- Covers and suction cups of exhaust smokes;
- Manufacturing and assembly of savety screens on pressure systems;
- Special components on specific demand , extracted from plain plastic sheets;
- Coatings and components in composites materials (with different reinforcements as glassfiberr, carbon or kevlar) otained from molds;
- Plastic components for furniture and design objects.
Waterproofing and Thermal Insulations
TECHNOLOGIES AND ADVANTAGES
After much experience in the coatings world,our company can also offer the use of polyurea as the best waterproofing system available on the market.
This modern technology consisting in sparaying polyureic resins with special equipment, allows toget high performances in terms of permeability against water, flexibility, tensile strength, impact resistance, UV rays resistance, oil and acid chemical resistance.
This technology can be applied on every kind of surface with complicted shapes, is solvent free and cures in a very limitated time, so that the surface can be immediately accessible
the many advanteges of the application of polyurea is:
- Immediate stop to water seepage;
- Waterproofing of concrete structures without any demolition;
- Signìficant energy savings;
- Permeability to vapor and condensation elimination, with prevention from rust of the metallic equipments;
- Easy and quick application with significnt reduction of labor costs;
- Polyurea product is washable and not affected by organic chemicals;
- Recovery and encapsulation of surfaces instead of removing them (asbestos);
- Continuous waterproofing without joints;
- Guarantuee of the job.
The same procedure and equipment concerns the application of insulation polyurethanic foams that are especially indicted for thermal, acoustic and solar insulation .It represents the best way to the insulation needs.The high ( and steady during time ) value of conductivity allows polyurethaic foams to achieve high levels of thermal insulation with thicknesses significantly reduced compared to other insulationg materials.
These are the various advanteges:
- Rapidity of application achieved by experienced teams independently;
- Good compression resistance and tensile strength;
- Unaffected by microorgnisms and mildew bacteries;
- Resistant chemically to acida, solvents and hydrocarbures;
- Non toxic and non cancer-causing (not before nor after its lifecycle);
- Breathable and waterproofing at the same time, thanks to its special cells structure that allows the passage of air molecules but not water molecules;
- Eliminates condensation phenomenon;
- Adapts to all forms of surfaces and eliminates thermal bridges thanks to the spray application;
- Excellent adhesion to all materials like iron, steel, concrete, fibercement, bricks, wood , bitumen, etc… .
APPLICATIONS
- WATERPROOFING WITH SPRAYED POLYUREA
- Manufacturing of internal and external floors for vehicles;
- External and internal protection for metallic and concrete tanks;
- Waterproofing of roofs ans parkings, viaducts, galleries;
- Coating of root canals, water containment, swimming pools and spas;
- Corrosion coatings for industrial and chemical plants.
- INSULATION WITH SPRAYED POLYURETHANIC FOAMS
- Thermal insulation of roofs and perimetral walls;
- Thermal /solar insulation coating for walls;
- Insulation of in ground concrete structures;
- Foam blowing into insulation gaps in civil structures;
- Insulation of vertical and horizontal structures;
- Insulation of foundations.
Civil Structures Recovery
TECHNOLOGY AND ADVANTAGES
The modern orgnization of our company, the high level of the skills of our workers, and the high performance of the equipment that are used, allow our customer to decide for the best choice of the technology and the products to use to achieve the most correct design and operations for the specific issue.
Our company offers a wide range af solutions , from the traditional civil techniques to the most modern and not invasive procedures for civil recovery and rebalancing, guaranteeing in any case quick intervention and reliability solutions.
APPLICATIONS
- Waterproofing treatment and cotings with sprayed polyurea;
- Insulation tratments with sprayed polyurethanic foam;
- Recovery and encpsulation of fibercement and asbestos roofings;
- Concrete rebar treatment and protection;
- Structural reinforcement of concrete with carbonfibers;
- Controlled demolitons;
- Floors blasting;
- Resin floors for industrial and civil use;
- Hydrojetting and hydroblasting of stone,metal and marble surfaces;
- Injection of hydroreactive resins for consolidation and preventing seepage;
- Treatments to avoid humidity and mildew;
- Consolidation of walls and plasters with the injection of cement or lime mortars;
- Consolidation and protectionof stone barriers.
Specialty Maintenance
TECHNOLOGY AND ADVANTAGES
Our company has gained a significant experience in the steel mill site of Terni, providing for many years the maintenance in different parts of the plants like pickling lines, chemical storage area and wastewater ( coming from flue gas)treatment area.
Our company is equipped with modular maintenance workshop units, so that we can ensure our presence in industrial establishments that need medium and long-term service operations, guarantueeing the promptness of intervention.
Trough a constant process of growth, our company has faced more and more difficult and qualifying works, completed in the right time, for the satisfaction of our customers.
Our employed workforce is highly qualifyed with proven reliability and competence, being able to provide 30/40000 hours of operations per year.
Continually training activity is done on our human resources, especially concerning safety standards provided by applicable laws for DPI (individual protection devices) (BSI OHSAS 18001:2007)
Some specific works can be operated in very hostile conditions, on high heights, in enclosed spaces or in contaminated areas (DPR 177/11)
For each job, our Management edits a safety procedure, where specific risksand possible solutions are evaluated with also the most valuable safety devices to be used, all the emergency security measures to be taken, and lastly assistance and monitoring on the completed job.
APPLICATIONS
- Maintenance and repair of pickling lines;
- Maintenance of storage tanks and dosing systems;
- Maintenaince and repair of water treatment plants;
- Maintenance and repair of flue gas desulfurization units, chimneys and suction ducts;
- Maintenance and repair of secondary containments areas metallic and fiberglass tanks, polyethilene sumps;
- Maintenance and repair of adduction pumps;
- Maintenance of roofs and industrial floors;
- Maintenance operations in special area as enclosed spaces , contaminated areas (DPR 177/11) and high heights.